Monday 13 October 2014

Solar PV panels: The quality conundrum


Solar PV panels: The quality conundrum

By Bevan Jones, Soltra Energy MD

Increasingly, South Africans are becoming aware of the benefits of solar energy as a renewable power resource. As a result, more solar photovoltaic (PV) panels are entering the local marketplace. Some are high quality units, while others fall short of reaching even the most basic of performance benchmarks.

Unfortunately, instances of lower-grade solar PV modules being sold as premium quality offerings have come to light, emphasising the need for buyers to be wary of making costly investments without first ensuring the legitimacy and authenticity of the products on offer.

Mirroring these challenges are the vagaries of the terms and conditions of the warranties and guarantees available from the solar PV industry. Limited understanding of ‘small print’ subtleties has resulted in buyer confusion.

As a buyer, you need to be armed with the knowledge of how solar PV vendors back their products before signing up for an often costly solar PV installation. Ideally you should shop around first to find the best solution with the most promising warranty conditions.

Although all solar panels sold in South Africa carry common law warranties against latent defects, it’s important to carefully consider the types and durations of the factory and in-service warranties offered by solar system vendors and installers.

There are several different types of solar PV system warranties available, covering the PV panels and other parts of a complete installation.

As solar panels contain no moving parts, they are usually very reliable and will have a long life. However, if something does go wrong they are usually backed by a materials or product warranty. It can be valid for between one and 10 years. It usually covers components such as the panels’ glass, laminate backing and possibly the silicon cells/wafers contained within.

Importantly, check whether the warranty is underwritten by the panel manufacturer or the system installer. If it is the manufacturer, will the panels have to be sent overseas to be repaired (at whose cost?) or will they simply be replaced (swopped out) by the installer?

It’s also vital to understand the terms and conditions of any regular maintenance contract which, if not followed correctly, could void the factory or installer’s warranty.

What about the solar PV panels’ ability to meet advertised performance benchmarks for the duration of their life – which could exceed 20 years?

Performance output warranties are not as common as materials warranties and you should check to see if they are included - or omitted - before a purchase is made.

As all solar PV panels degrade over time, performance warranties should cover repairs to the silicon cells/wafers and/or panel replacement in the event that their electricity production falls below a predetermined percentage of the panels’ rated capacity during its lifetime (usually 25 years). This performance drop should be due to a defect in the cells themselves (not due to a fault of the rest of the system).

One of the best industry warranties on the market is linked to a performance curve which allows for a maximum of 3% degradation of the solar PV panel modules in the first year and a 0.7% per annum degradation for the remaining 24 years. Thus, by the end of a 25-year period, power output is warranted to be no less than 80% of the modules’ labelled power output at purchase.

But what happens if the vendor (or the installer) goes out or business at any point in time during the 25-year warranty period? Who will resolve the issues? In this event, it’s vital that the warranty be underwritten by one of more third party guarantors, ideally reputable, independent finance institutions or insurance underwriters.

This is key if the installation is associated with a potential developer or investors in an industrial-scale solar installation. They are looking for bankable technology in order to reduce risk and support the long term economics of their projects, many of which are geared to provide an annuity return.

A long-term, non-cancellable warranty – meaning it remains in force even if the principals are no longer in the solar power business - is central to the bankability of solar farms and similar solar installations.

Other warranties which should be addressed include those for the inverter – the device that changes direct current to alternating current - which typically last for five to 10 years – and the batteries, if a stand-alone or hybrid system is involved. Batteries can be the most maintenance-intensive parts of a stand-alone power system, so warranty fine-print should be studied carefully.

Finally, a balance-of-system (non-panel components) warranty should be available from the installer or added to an existing building insurance contract to cover the wiring and other miscellaneous components.